This portion of the training example largely follows the HyperX Basics, found in the Getting Started help category. We recommend referencing those articles for more information as you are walking through this example!
Import FEM
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From the Model tab of the Ribbon, select ‘FEM Import’.
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Click "Add". Then, use the browser to navigate to: C:\HyperX\Models\Wing UAM\ folder and select WingUAM_01a.dat.
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Open the Units window.
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Change the ‘FEM units’ section to match the SI units system used in the FEA.
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Click ‘Apply’ to import the FEM.
Note
For more information on the FEM Import process, as well as the different element and load case types supported by HyperX, see: FEM Import and corresponding reference documentation linked throughout that page.
The model will populate the Viewport behind the FEM Import form.
Tip
If you don't immediately see the model after clicking "Apply," try resetting the Viewport. Do this by clicking one of the sides on the View Cube (upper right corner of the screen) to center the model about the corresponding perspective.
Setup Design Load Cases
Design Load Cases correspond to FEM Subcases. These are the load scenarios that will be evaluated in HyperX Sizing and Analysis routines. To understand more, see Design Load Cases.
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Open the Design Loads form.
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Change the Analysis Temperature to 120F for all cases (as shown below).
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Change the Ultimate Safety Factor to 1.5 for all cases (as shown below).
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Click ‘Apply’ and close all forms.
Note
Both options for Step 2 and 3 are available if you: Use ctrl+a to select all rows and Right-click to reveal a menu of options.
Once the model is imported, you can organize it into various HyperX Entities and assign Properties to them to prepare the model for Sizing.
Organize Model into Structures
After importing the FEM, FEM properties must be moved into Structures in order to become HyperX Zones. See Transitioning from FEM to HyperX to understand more.
For this model, we'd like to create Zones by organizing them into Structures based on part type:
Tip
You can hide the Upper Skin Structure to have direct access to Substructure Properties in the Viewport.
Create Rib Structure – Using the FEM Tree
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In the FEM tree, Type ‘Rib’ into the search bar to isolate all FEM Properties with the word ‘Rib’ in the title.
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Use Ctrl to select all Rib Properties.
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Right-click and select ‘Create Structure’ from the resulting menu.
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Name the Structure.
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Click ‘Create’.
Organize Model into Sets
Sets are a user-defined group of Zones - created for user convenience in terms of viewing, assigning Properties, and isolating certain portions of the model. For this example, group the lower and upper skins into a "Skins" Set. Do the same for the ribs and spars in an "Internal Substructure" Set.
Verify Set Creation
To double-check assignment:
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Right-click on the node of a Set and select ‘Show Only’ - OR -
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On the View tab of the Ribbon, select Color Mode > Set to color the Zones by Set assignment.
Assign Panel Properties
Recall: In order to Size or Analyze a Zone, it must be assigned a:
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Design Property to define the design space.
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Load Property to define the FEA load processing technique.
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Analysis Property to define the failure criteria assessed.
Each Property was pre-defined in the Database Template. Find them in the Property Tree. Double-click on any given Property to understand its definition.
Find them in the Property Tree.
Double-click on any given Property to understand its definition.
If you can't find a Property in the Property Tree:
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Double-click on that Property type's node in the Library.
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Optionally, narrow the list down to Panel Properties in this case.
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Select the Property from the list.
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Click the "Project" button and select "Include" from the dropdown.
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A green checkmark will appear next to the Property to confirm its successful inclusion into the Project. It can now be found in the Property Tree.
To assign a Property to a Zone:
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Drag the desired Property from the Property Tree onto the selected Zone.
Note
Verification feedback provided by color
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Repeat for each Property to fully define the Zone.
Overview of assigned Properties:
This part of the exercise demonstrates how to size your model and use HyperX Visualization Tools to inform engineering judgements.
Review Sizing Results
Open the Legend to view Sizing and Analysis results directly on the model
Analysis Results:
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Min. Margin: 0.016
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Controlling Criterion: Analytical Buckling
Open the Legend to view Sizing and Analysis results directly on the model
Sizing Results:
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Ply Count: 46
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Weight: 252.5 lbm
Understand What is Driving Sizing
Sizing is driven by analytical panel buckling. What goes in to this calculation?
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Right-Click>Criterion Documentation to open the Help System page for the controlling metric.
Knowing that, how do we visualize the buckling lengths for the upper skin Zone?
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Open the ‘View’ tab of the Ribbon.
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Click ‘Indicators’.
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Select ‘Buckling Spans’.
Evoke Engineering Judgement
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Based on engineering knowledge, we know that the greater the buckling length, the smaller the critical buckling load (i.e. the more buckling critical a structure is).
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Buckling lengths are calculated per Zone based on the number of elements, size of elements, etc. Since the upper skin is all one Zone, the buckling lengths span the entire skin.
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However, the model contains ribs and spars that will serve as ‘panel breakers’ in the physical world – thereby breaking up the buckling mode shape.
∴ The model should be updated to have a Zone within each panel breaker section. This will reduce the model to more reasonable buckling lengths and result in a realistic representation of the Structure.
Finally, we take action on our decisions and re-size the model to confirm the results.
Run Zone Splitter Utility
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Open the Structures tab of the Ribbon.
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Select ‘Split Up Zones’.
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Select the entire model.
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Choose to split on Orthogonal Members and Beam Intersections.
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Click ‘Commit’.
A new Zone has now been created at each orthogonal boundary. Notice that: